Engineering Precision Converter
Professional millimeter to inch conversion tool for machining, CAD, metrology, and manufacturing. High-precision calculations with tolerance support and engineering standards.
High-Precision Calculator
Select precision based on application: General (4-5), Machining (5-6), Metrology (6-8)
Engineering Tolerance Guide
Standard ISO tolerance classes and their imperial equivalents for precision engineering and manufacturing.
| ISO Tolerance | MM Range | Inch Equivalent | Typical Use |
|---|---|---|---|
| IT01 | ±0.0008 | ±0.00003" | Gauge blocks |
| IT6 | ±0.008 | ±0.0003" | Precision bearings |
| IT7 | ±0.012 | ±0.0005" | Close-fitting parts |
| IT8 | ±0.018 | ±0.0007" | General machining |
| IT10 | ±0.048 | ±0.0019" | General purpose |
| IT12 | ±0.12 | ±0.0047" | Rough machining |
💡 Professional Tip
Always specify tolerance class in engineering drawings. Use IT7-IT8 for general machining, IT6 for precision work, and IT01-IT5 for metrology applications.
Fasteners & Thread Conversion
Metric and imperial thread comparison for engineering and manufacturing applications.
Metric vs Imperial Thread Comparison
Tap Drill Sizes
Machining Parameters
Feed rates, cutting speeds, and surface finish conversions for CNC machining and manufacturing.
Surface Finish (Roughness) Conversion
Feed Rate Conversion
mm/min ↔ in/min (IPM)
300 mm/min = 11.81 IPM
Formula: IPM = mm/min ÷ 25.4
Cutting Speed Conversion
m/min ↔ SFM
120 m/min = 393.7 SFM
Formula: SFM = m/min × 3.281
CAD & Technical Drawing Standards
Standard drawing scales, text heights, and line weights for converting between ISO and ASME standards.
Drawing Scales
Text Heights & Line Weights (ISO → ASME)
Tool Size Conversions
Drill bits, end mills, and cutting tool size conversions for machining and manufacturing.
Common Drill Bit Sizes
Engineering FAQ
Why is 25.4mm = 1 inch EXACTLY?
This exact definition comes from the 1959 International Yard and Pound Agreement:
- 1 inch = 25.4 millimeters (exact, by definition)
- 1 yard = 0.9144 meters (exact)
- 1 pound = 0.45359237 kilograms (exact)
Before 1959, slight variations existed between countries. Now it's internationally standardized for engineering and scientific applications.
How to handle tolerance stack-up in mixed-unit assemblies?
Best Practice Steps:
- Convert all dimensions to ONE system (prefer mm for precision)
- Calculate worst-case tolerance stack
- Apply RSS (Root Sum Square) for statistical analysis
- Add safety factor (typically 1.5-2.0)
Example:
Part A: 10.00 ±0.05 mm
Part B: 0.5000 ±0.002" → 12.700 ±0.051 mm
Total: 22.70 ±0.101 mm (worst case)
RSS: ±√(0.05² + 0.051²) = ±0.071mm (statistical)
Should I design in metric or imperial for global manufacturing?
Metric (ISO) - Recommended if:
- ✓ Exporting to Asia/Europe
- ✓ Using metric fasteners/bearings
- ✓ Following ISO standards
- ✓ Modern CNC/CAM software
Imperial (ASME) - Consider if:
- ✓ US domestic market only
- ✓ Legacy parts/tooling
- ✓ Aerospace (often mixed)
- ✓ Inch-based material stock
Best Practice: Design in ONE system, provide conversions as reference, never mix units in tolerances, and document clearly.
How precise do engineering conversions need to be?
| Application | Precision | Example |
|---|---|---|
| General Engineering | 4-5 decimals | 25.4mm = 1.0000" |
| Precision Machining | 5-6 decimals | 12.345mm = 0.486024" |
| Metrology/Inspection | 6-8 decimals | 1.0000mm = 0.03937008" |
| Scientific | Full precision | inches = mm / 25.4 |
How do I convert engineering drawings from metric to imperial?
CAD Conversion Checklist:
1. Units Setup
- Change base units: mm → inches
- Scale factor: 1/25.4 or 0.0393701
2. Dimensions
- Update dimension precision (0.001 → 0.0001)
- Convert tolerances appropriately
- Update GD&T values
3. Text & Annotations
- Update text heights (3.5mm → 0.125")
- Convert notes and callouts
- Update title block
4. Standards Compliance
- ISO → ASME Y14.5
- Update symbols if needed
- Change drawing templates
5. Verification
- Check critical dimensions manually
- Verify tolerance zones
- Review with stakeholders
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